Saturday, 21 April 2018

Features to Look at Before Buying Mud Pump Fluid End Modules

A mud pump assembly’s fluid end generates the pumping action through liners, valves, and pistons. Those components are typically subject to wearing, but essential to the function of mud pumps. Newer designs in mud pump fluid end modules are built to minimize the extreme vibrations generated by the pumping process through the discharge and suction dampener, which are linked to the inlet and outlet of the fluid end. This way, they are easier to replace periodically to ensure the efficiency and quality of pumping, while increasing the safety of a drilling rig. Shale Pumps carries a great selection of dependable and robust fluid end modules for mud pumps.

Before you buy any mud pump fluid end module, be sure to verify the retailer’s reputation and track record in providing dependable products for oil exploration. Mud pump fluid end modules are expendables that needs to be durable and reliable until they are due for periodic replacement. Shale Pumps follows the highest-quality standards in design, build, and testing for quality assurance. Before you buy, make sure that the fluid end modules are highly resistant to cracking, so they can last longer. Durable components are machined from high-quality forged material to positively affect your overall operations and productivity. This way, you do not have to worry about sudden interruptions and downtime caused by replacement and maintenance.

Testing is essential to guarantee the highest-quality product that can perform under the toughest conditions, so make sure that the fluid end modules have been tested before you buy them. All mud pump fluid end modules by Shale Pumps have gone through a series of stringent testing, like hydrostatic tests to ensure their integrity and to give you greater confidence in them. Residual stress testing is performed rigorously to ensure steady performance of fluid end modules, even under high pressure during operations. This way, you can be sure that the products can last long until the end of its predicted operational life.

Functionality of Drilling Mud Pumps and Their Applications

Drilling mud pumps are among the most critical components of a drilling rig, which is exactly why rig operators must have an extensive understanding of their functions and applications. Mud drilling pumps are reciprocating piston-plunger pumps that are specifically designed to help circulate drilling fluid under extreme pressure. Mud pumps can be classified in two ways: first, according to liner quantity and second, according to acting type.

The number of liners or piston-plunger configuration in a mud pump varies between drilling mud pumps. Triplex or three piston-plunger pumps are very common, replacing old duplex mud pumps, which contain two piston-plungers. The hex pump, which features six vertical piston-plungers followed the development of quintuplex pumps, which have five piston-plungers configured horizontally. There are many advantages to using newer pump configurations over conventional pump designs, such as lower mud noise, which allows for better MWD (measurement while drilling) and LWD logging while drilling decoding processes.

In a typical setup, drilling mud pumps consist of two subassemblies, namely the fluid and power ends. The fluid end is what produces the pumping motion through valves, liners, and pistons. These components are extremely high-wear items, which is why it is important to have go-to equipment developer to ensure the constant supply of these parts. Shale Pumps develops and supplies an entire range of industrial and heavy duty rugged equipment parts and assemblies to drilling contractors, well service companies, and frac operators, helping make sure that you get only superior quality products for your drilling rig.

The power end of drilling mud pumps is where drive shaft rotation is converted to the reciprocating piston motion. Mud pumps further consist of a variety of parts and components including but not limited to pump liners, pistons, modules, and hydraulic seat pullers, for which you have Shale Pumps to ensure the longevity and consistent performance of your rig.

How to Find the Right Metal Fabrication Services in Houston

A robust build and synchronization are two qualities that define a high-quality pump for the oil and exploration industry. For that reason, it makes sense to invest in equipment that fits perfectly with your requirements. Shale Pumps is an established and trusted leader in metal fabrication in Houston, and their services are provided by the book, with the assurance of the strictest tolerances in the sector. With sheet metal fabrication services, you can work with seasoned welders and fitters who are constantly updated and trained in state-of-the-art equipment and tools to produce products that can help your business avoid fallouts and safety issues.

There are certain qualities you must consider when looking for good metal fabrication services in Houston. You can start by exploring the service provider’s capabilities, particularly the types of materials they can work with, the industries and businesses they serve, and the design of their products. You should consider looking up their experience in fabricating metal products for your industry, too. That way, you can be confident in hiring the right people to help you obtain the right equipment and solutions for your business. Consider a business that is based in Houston, with years of experience in helping drilling contractors, well service companies, and frac operators.

Testimonials and reviews on the metal fabrication company in Houston can say a lot on the quality of the products and customer service, too. So, take time to read feedback from clients. Ask for references and get in touch with them, too, and consider finding other similar metal fabrication companies in the city to compare costs and the quality of their services. If you find a low-cost service provider, avoid settling for them until you have verified their dependability and their ability to fabricate high-quality metal products for their clients. That way, you can be confident in hiring a company that will be cost-effective for your business in the long run

Friday, 2 February 2018

Learn About the Different Types of Fabrication Services in Houston

Fabrication processes and services vary widely across the board. Steel fabrication Houston companies may specialize in certain stages, parts, or aspects of the metal fabrication process, which generally involves the handling, shaping, forming, and joining of raw stock metal for use in assembly processes for different kinds of industry operations. Shale Pumps specializes in metal fabrication in Houston for use in drilling rig assemblies and operations. The company lends its expertise in precision sheet metal fabrication that ensures resilience and quality, which are critical to oil and exploration sector applications. 

Seeking out steel fabrication Houston companies, look for one that covers the stages of the fabrication process critical to your application, among which, include: 
  • Cutting – The cutting stage of metal fabrication in Houston involves the use of various types of simple to complex machines, ranging from steel saws to plasma torches, lasers, and water jets, prices of which depend on the quality of steel and the cutting method used.
  • Folding – Some assembly parts may require bending or folding. This is done through various methods, the most common of which is brake pressing. A press brake uses a set of dies, which pinches the metal to produce a crease.
  • Machining – Steel fabrication factories in Houston that offer machining services maintain a variety of cutting machines and tools that control the precise cutting of metal.
  • Punching – Punching involves a punch and die action to make holes on metal sheets. These holes are usually added for the installation of different kinds of fasteners.
  • Shearing – Sheet metal shearing involves making long cuts on the piece of metal, much like the cutting action of chop-handle paper cutters.
  • Stamping – Some metal fabrication companies in Houston also offer stamping services, which closely resemble punching, except the material remains intact and not cut; only raised or embossed.
  • Welding – Welding services are for joining pieces of metal together. Different types and techniques also exist for use in various applications.

Benefits of Using Mud Pump Fluid End Modules

The fluid end of a mud pump assembly produces the pumping action using pistons, valves, and liners—all of which are high wear components. Modern pump designs reduce the severe vibration produced by the pumping process with the help of a suction and discharge dampener, which are connected to the fluid end inlet and outlet. Mud pump fluid end modules are designed for periodic replacement, which ensures the quality and efficiency of the pumping action, while also maintaining the safety of the drilling rig. The main advantage of using expendable modules and components is that they help maintain drilling precision, accuracy, and quality, which results in greater overall efficiency of the entire oil rigging operation.

Mud pump fluid end modules are vital components in any mud pump operation. Used in rugged, high-vibration conditions, these modules are prone to stress and damage, which is why they ought to be machined and forged from superior quality material with high threshold for cracking. This means longer life and greater efficiency for the unit, which can only mean positive things for your overall operations. 

As an expendable drilling rig component, mud pump fluid end modules require a certain level of dependability to maximize their life expectancy. Expendability in oil exploration and production is no license for subpar quality, which is why it is important that you find a component manufacturer whose priority it is to produce machines and devices that ensure extended life expectancy. Shale Pumps is one such manufacturer, offering exceptionally engineered and designed components that give you the best value for your investment. Shale Pumps produces thoroughly tested fluid end modules that ensure material integrity throughout their operational life. This means lesser downtime for replacement and maintenance, which help improve the operational efficiency and steady performance of your oil rig even under rugged operations.

Buyers Guide for Importance of Well Service Pumps

Well service pumps are important aspects of oil drilling and exploration, laying the groundwork for tapping fuel reserves.  It is important to choose the right model of pumps from reputed manufacturers to receive the assurance of superior build quality and engineering. Take a look at the Shale Pumps advantage when you acquire well service pumps. 

Features of well service pumps from Shale Pumps
It is important that you choose a well service pump that offers great pressure and precision for efficient pump operations. We understand the value of well-designed pumps and deliver high-quality build and engineering quality. These pumps have undergone a fundamental change in design with the shift to horizontal operations becoming more durable.  

The Shale Pumps advantage 
We, at Shale Pumps, ensure that our designs incorporate longer stroke length, to achieve better flow rates at slower speeds. In other words, this means that your pumps will have an extended life across components and moving parts.  When used with an effective lubrication system, you will achieve smoother movements of components, and thereby not have to rely on external oil pumps. 

The flow of pumps typically fluctuate between minimum and maximum. Typically, on reaching the maximum level, the flow rates dip to the minimum and then return to higher levels. We have incorporated vacuum jacketed cold ends to bring down the leaks caused by heat, with superior seal designs. 

We have a firm commitment to quality that has consistently helped us to deliver the best equipment to well service contractors. Our association with the oil and exploration industry and our specialization in the manufacture, sale, and service of pumps and associated equipment gives us the experience and the knowledge powerhouse to offer unmatched standards and reputation, giving you greater reliability during operations. Take the Shale Pumps advantage and benefit from our close inspection of all quality parameters before delivering every single well service pump to contractors. 

What you need to Know About welding companies in Houston

One of the critical aspects of fabrication of machines or pumps, high-quality welding is required in the oil and exploration sector. If you are looking for the best welding companies in Houston, take a look at our services. We, at Shale Pumps, are considered one of the most reputed and reliable welding companies in Houston for our wide range of shielded metal arc welding, tungsten inert gas welding, gas metal arc welding, submerged arc welding, and oxy-fuel welding. At Shale Pumps, we carry out specialist welding tasks with the right equipment, superior material, and experienced manpower. Here is what you need to know about this specialized service. 

#1 Strong expertise 
The machines that we use are rugged, offering strong welding to maintain superior operating efficiency. We use the right mix of automation and human skill, for large welding requirements machines and precise critical components that are smaller in size.  

# 2 Skilled manpower 
We have, on payrolls, personnel with extensive experience on metals, materials, and welding requirements. Machinery and equipment utilize aluminum, titanium, steel, and stainless steel and our staff is experienced to handle all types of metals and materials for superior quality welding and durability. 

# 3 Faster delivery of requirements 
Our range of equipment, our strong domain knowledge, and skilled manpower permit us to undertake large projects with quick turnaround. We deliver requirements at high-speed without compromising on quality, and therefore help agencies to meet their requirements and timelines easily. 

# 4 Compliant with standards 
We hold certification and are compliant with standards of the oil and exploration industry. Our strong domain expertise helps us to offer better services than compared with most other service providers as we have been in the industry for many decades. Our employees hold professional certification and in combination with our standards compliance, deliver quality output, and extended durability of welded objects. Our experience in the oil and exploration sector gives us knowledge about the tolerance limits and specifications to ensure safe and optimum working efficiency of equipment and welded components.