The Usage of Mud Pump Fluid End Modules

Mud pumps offer advantages that make mud pumps for drilling rigs the most suitable. The pumps are free of pulsations or suspension mixing due to the low speeds achieved in the flow of liquid in combination with the high levels of pressure that are produced. On a weight to suction capability ration, the mud pumps score high, with the capability for high suction power despite the lesser weight. This makes the mud pumps suitable for operations at remote locations. At Shalepumps we have always developed products that offered value to oil and gas exploration. We take you through the finer details of the role of mud pump fluid end modules in mud pumps.

Circulating drilling fluid – Tasked with circulating the drilling fluid downhole under high pressure, the fluid end modules are vital assemblies in mud pumps for drilling rigs. Our experiences in fluid end mechanics design concepts have helped us at Shalepumps to manufacture the most efficient components and equipment. The fluid end of the mud pump comprises pistons which intake or discharge fluid. Fluid is actually a term for the mud in drilling operations. The pistons alternatively suck in mud through the suction valves and force the mud out through the discharge valves.

Double acting pumps help to move more mud on a single stroke – Unlike a single stroke pump, double acting pumps offer greater mud moving capability on every stroke. The action of sucking in and forcing mud out alternately on a single stroke have actually lent the name double acting pumps. The pumps are generally powered by motors that drive the operations of the pump. The older versions relied on chain drives to drive the pump, while other models used belts or power bands to convert movement.

Mud pump fluid end modules work in absolute unison with the power end to create the reciprocating effect for movement of the drilling fluid as per needs. The size of the borehole and the depth are variables that determine the adjustments in the power end which need to function in seamless efficiency for better output.  

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Know About the Advantages of a Quintuplex Mud Pump

A quintuplex pump is central to oil drilling and exploration due to the nature of operations. The quintuplex pump circulates the mud to and from the surface, supporting the process for oil well operations. At Shale Pumps, our expertise in oil and exploration and the decades of experience in manufacturing and assembling well service pumps have lent us the knowledge and resources to introduce superior quality quintuplex mud pumps. Take a look at some of the advantages of a quintuplex pump that you source from us at Shale Pumps.

Standout features 

The pump is designed to circulate mud or drilling fluid under great pressure down the drill hole and back up. The pump is a reciprocating model that features five pistons, hence the name quintuplex mud pump. The right degree of pressure and precision is crucial for efficient well operations. At Shale Pumps, we understand the value of a well designed and manufactured quintuplex pump, lending great focus on robust build and superior engineering quality.   

Reduced pulsation noise

Despite the fact that all mud pumps have pulsation dampeners, noise levels are likely to be high and require modifications to keep noise pollution levels low. This is important, considering the long-running hours of equipment and the need to protect personnel from constant and high noise levels. With a quintuplex mud pump, the pulsation noise and the mud telemetry noise come down by as much as half, making operations less noisy.

Compact pumps with smaller footprint suitable for continuous duty

At Shale Pumps the designs of quintuplex mud pumps incorporate smaller footprints making the pumps more compact. Despite the smaller size of the pumps, the quintuplex pumps are rated for continuous duty with greater efficiency.  The pressurized lubrication system with lubrication pumps mounted on the outside makes it easy for maintenance, reducing downtime of the equipment.

The build quality of the quintuplex mud pumps, much like the other equipment we manufacture and assemble at Shale pumps are superior, as a result of the materials, the design, and the processes employed in the assembly line. For detailed information about the service call at 713.248.3999 or mail at sales@shalepumps.com.

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Salient Features of Quintuplex Frac Pump

Fracking pumps also known in oil exploration parlance as frac pump extricate shale oil and gas from deep surfaces with relative ease. The extricating process involves the cracking the rock or surface with a fluid.  The natural gas and petroleum gradually rises through the crevice created by the frac pump. Here are a few important features of the pump and its operation

Fracturing the surface to get the oil to the surface

A quintuplex frac pump performs the task of fracturing the surface and paving the way or a pathway for oil or gas to reach the surface.  As the method involves the fracturing of surface, it needs to be precise and of the right pressure. A quintuplex frac pump needs be aligned at the right location to get the best results, which can be achieved better by the right engineering. And we, at Shalepumps offer one of the most perfectly designed and manufactured pumps.

Hydraulic fracturing performance determined by the fluid media directed downwards

The nature of the operations renders the action of the fluid media important. In other words, the effectiveness of the pumping equipment to direct the fluid media down a well at high pressure determines the eventual success of the process. A quintuplex frac pump directs the fluid under great pressure with accuracy to fracture help in production.

The shift from vertical to horizontal

The greatest challenges and successes in fracking operations were the shift from vertical operations to horizontal operations. This change from vertical to horizontal impacted the design of pumps, leading to not just powerful pumps, but pumps that had a high threshold for sustained operations. Shalepumps with inception dating back to many decades was one among the many companies that embraced the change swiftly.

A large number of rigs operate with the horizontal alignment requirement, making it one of the most preferred among rigs. With a heavy percentage of a whopping 48 percent of all rigs, it has become all the more important for manufacturers to build better and powerful quintuplex frac pumps to operate in horizontal alignment with newer challenges. 

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How Does A False Rotary Table Works?

A drilling rig is not complete without the rotary table, a mechanical device that provides a clockwise rotational force to a drill string and enable the drilling of a borehole. The rotary speed is identified as rpm (rounds per minute) the amount of times the device can complete a full revolution per minute. When the drilling process covers the pipe handling operation in the wellbore, it will require a false rotary table for higher chances of success. Shale Pumps provides this device as a hydraulically driven equipment to seamlessly engage tubulars in a wellbore. We manufacture false rotary tables in-house to ensure precision engineering and the highest-quality design and materials.

When it comes to pipe handling, it is crucial for equipment to be seamless and sturdy to be reliable. Shale Pumps’ false rotary table can handle up to 1.3 million pounds of load while maintaining constant operation at a 20 rpm on maximum speed, making it ideal for long drawn and continuous operations. We developed our false rotary tables, like the SP-FRT375 to perform in the most demanding drilling jobs, and we achieve this only with precision engineering and by using advanced materials.

The false rotary table at Shale Pumps is backed by a guarantee for longevity and trouble-free performance. This way, it outperforms false rotary tables offered by other manufacturers. Our device helps you save money and boost productivity in the long run with lower maintenance costs.  Every rotary table equipment has been tested in compliance with the latest industry regulations for safety, efficiency, and quality.

When choosing a false rotary table, be sure that it is being sold by a reputable manufacturer and supplier, like Shale Pumps. That way, you can be sure that the equipment has been manufactured and assembled following a strict and proven format, which ensures its quality. Shale Pumps corrects any material defects and problems with assembly immediately and take note of them to prevent them from occurring again.

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Few Myths About Application of Rotary Table

Drilling operations call for rotation of the drill stem while allowing the pipe to move downwards for the purpose of drilling. This is best achieved by a rotary table with its precision beveled edges that permit the bushes to settle in position with perfection. One common myth associated with rotary tables is that modern rigs have dispensed with their use. We, at Shale Pumps rely on the time tested rotary table for delivering well completion solutions. Significant improvements have made this component one of the most reliable aspects of oil well rigs.  We give you the low-down on rotary tables that will help you appreciate their role.

Solid support to drilling assembly

The rotary table offers solid support to the drilling assembly, while allowing the drill stem to rotate freely at required speeds. Positioned just below the Kelly Drive, the rotary table turns the drill stem and the Kelly Drive that lies suspended from the swivel. At Shale Pumps, our experience and leaderboard status in number of completed oil wells have helped us to deliver the finest rotary tables to the industry. The beveled edges appear to be made to match the bushes, engaging the bushes with perfection.

Assisting the Kelly Drive to turn the pipe

The Kelly Drive is fixed to the drill pipe which permits the movement of fluid through it, in addition to its rotating motion. At Shale Pumps, we understand the need for perfect harmony in operations of various components for overall output. Every rotary table that clears our assembly line works in perfect tandem with the Kelly Drive to turn the drill pipe seamlessly. The weight of the drill pipe makes it to plunge steadily lower as it rotates, moving the fluid through its pipes.

Chain driven marvels also known as turntables

Typically, Rotary Tables are chain driven, fitted with a lock to prevent movement in a particular direction. We, at Shale Pumps have worked tirelessly with a great deal of success to bring out Rotary Tables that drive the Kelly bar and bushings with greater efficiency and synchronization. 

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Reliable Metal Fabrication Services In Houston

Metal fabrication is that important facet of an industry that seems to have a role in literally everything. For instance, the manufacture or construction of heavy equipment, involves metal fabrication.  Engineering drawings and concepts are made into working equipment and machinery through many processes including metal fabrication. This value added process is truly specialized and calls for knowledge of processes and the right equipment. Here’s a look at how you can go about choosing the right metal fabricator in Houston.

1.    Good machining and welding capabilities

A good metal fabrication service should ideally have at its center of operations, a strong machining and welding capability. This is the core of the fabrication. Preferably adhering to ASME standards, these capabilities will ensure that projects can be easily taken up by these firms. Projects are generally never similar. Hence, the need will always be for capabilities and abilities to take up different machine building requirements. Metal fabrication, by extension of its definition actually means custom fabrication.  

2. Skilled manpower, at all processes

Metal fabrication is a value added process that calls for skilled human intervention. The personnel operating the equipment, need to remain constantly updated with the latest in technology. High end equipment form part of the processes. It is important that at every stage of the fabrication, the personnel involved in building the pumps or machinery possess the right set of skills.  The right skills at the right time behind the right machinery is necessary for making the best pumps and machinery.

3. Experience does matter

The building of pumps and machinery for specialist operations calls for extensive experience. E&P operations are basically synchronized. It is hence of paramount importance that they are of specific standards and operate to meet specific requirements. In addition, such equipment need to function seamlessly with only the required level of maintenance. Building such machinery requires the backing of a sound experience. Look for metal fabricators who have been around in the industry for long. As the industry evolves, machineries change, but the desired end result will remain more or less the same.

Identifying a reliable metal fabrication agency in Houston, can be a challenge. While we have expertise in the oilfield and utility industry with our mud pump packages, the Shale Pumps fabrication team is highly skilled and able to discuss your custom metal fabrication requirements.  Give us a call today and we’ll get you in touch with our skilled fabrication engineers.

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Significant Advantages of Using Mud Pumps for Drilling Rigs

Mud pumps are reciprocation plunging devices that are specifically designed to pump the drilling fluid down the drill string and back up the annulus. These are large pumps used on drilling rigs. However, some of these pumps are also used in construction sites for transferring the concrete mixture. Most pumps used in drilling rigs are far too powerful for such needs.

Mud pumps used in drilling rigs serve a variety of purposes. The primary job is usually pushing the mixture into the fractured earth’s surface, but they are also used to clear out the sludge and mud extracted from the drilling hole. The most-used pumps at a drilling rig are triplex and quintuplex pumps. Both are designed with specific applications in mind. Quintuplex pumps are more powerful and sophisticated than the others.

The major benefit of mud pumps is their efficiency with the immense amount of strength generated by them, often exceeding 2700bhp with a pressure of 20,000psi along with the flow rate of 51.3 bpm. Such figures illustrate the strength of high-power mud pumps.

Good-quality mud pumps have a suction valve retainer with a unique design. The superior valve design significantly reduces fluid end erosion. This directly impacts the life of the fluid end, making it last much longer than it otherwise would. Superior-quality mud pumps are also able to provide increased fluid capacity at slower speeds that raises  the longevity of the major parts and components. Quintuplex pumps are extremely effective whenever under high rod-loads.

Some of the other benefits of mud pumps include:

• Simple structure for easy maintenance and disassembly
• Smooth operation, minimal vibration, and low noise
• It can deliver high concentration and high viscosity suspended slurry
• The drilling fluid flow is stable. It has no over-current, pulsation, and remains stirred.
• The discharge pressure is not proportional to the speed. The displacement can be adjusted easily by the shifting mechanism or motor.
• The pumps usually have a high self-absorption capability, and they can suck the liquid directly without the bottom valve.

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How to Find the Best Welding Companies in Houston?

Finding the best welding companies in Houston is easier than finding one in other locations. The reason behind this simple answer is the availability of specialized welding service providers in Houston for the Oil and Gas Exploration sector. Playing a pivotal role in keeping sturdy machines fused together, welding, therefore, has attained high standards across parameters. The finer aspects of singling out the best welding companies in Houston are given below.

Look for companies that specialize in all forms of welding

The first criteria in the search should ideally be the range of specialized services offered by companies. Welding has various types such as shielded metal arc welding, tungsten inert gas welding, gas metal arc welding, submerged arc welding and oxy-fuel welding.  The execution of these types of welding calls for skills, and Shale Pumps has the best skills that can be offered by companies in Houston. 

Choose companies that can weld machines and equipment of varying sizes

Size should not matter for welding specialists. The Oil and Exploration sector comprises of equipment of varying sizes. The welding of components of such equipment calls for advanced skills, and the use of automated welding processes. Companies that possess necessary experience in handling automated welding processes will be better equipped to handle these highly skilled welding requirements.

Expertise in handling complex welding requirements

Shale Pumps has consistently delivered high quality in the equipment that leave the premises as a result of unmatched excellence in processes. This excellence extends to highly complex welding requirements as a matter of routine. Backed by benchmarked processes, and standards in equipment and accessories, we have successfully managed to bring together a convergence resulting in best quality.

If you are looking for the best welding companies in Houston, then, we at Shale Pumps qualify as the best choice. This is primarily by virtue of the quality we offer and the reliable performance of welded components of our equipment. Join the long list of satisfied clients who have entrusted their welding requirements and have expressed complete satisfaction and appreciation of the results.

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Identifying the Usage of Mud Pumps for Drilling Rigs

Mud pumps are reciprocation plunging pumps that are used in several drilling operations. Mud pumps are commonly employed to circulate the drilling fluid on a drilling rig. They are the important parts of any oil rig drilling operation.

Mud pumps can be divided into two categories based on the completion times of the suction and drainage in one cycle of the piston’s reciprocating motion. Mud pumps usually come in a large variety of pumping capacities and operation methods. The most preferred are triplex and quintuplex pumps. The name triplex or quintuplex refers to the number of pistons or plungers. Triplex pumps have three pistons whereas quintuplex pumps have five. However, hex pumps which have six pistons, are also being increasingly used because of their extended features and advantages. Even so, quintuplex pumps dominate the industry. The increased number of pistons results in enhanced pumping capacity and efficiency.

Despite the higher number of pistons, these pumps are not inherently complex. Quintuplex pumps have a simple design and are easy to maintain. This is also because of the evolution of technology in the drilling industry driven by the ever-increasing demand for crude oil and natural gas.

Shalepumps is based in Houston, Texas and supplies superior pumping equipment globally. We offer quality drilling mud pumps along with completion units for contractors and well service companies. Some characteristics of the drilling mud pumps provided by us are explained here.

• They have simple structure and this enables handlers to easily maintain the pumps and replace the parts if needed 

• These are modern pumps that are sophistically designed for smooth operation, low noise, and reduced vibration 

• Such pumps are able to deliver high concentration, and high viscosity suspended slurry 

• These high-performance pumps can deliver stable fluid flow with no over-current, and pulsation. The fluid is also stirred and has a shear slurry phenomenon 

• The discharge pressure generated by these pumps is also irrelevant to the flow speed. The handler can adjust the displacement by a shifting mechanism or motor 

• The pumps usually have self-absorption capacity. They can suck liquid directly without the need of bottom valve 

• However, the displacement is proportional to the speed and it can be adjusted by the shifting mechanism or the motor itself

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